Watts- 122
W-122 Computer controlled pipe cutting machine manually conveys and rotates pipe from 2" to 12.75" OD with a 24' machine bed (expandable to 50') capable of supporting 300 lbs. per foot to a maximum of 6,000 lbs. to include:
• 2-axis profiling carriage with manual bevel positions preset at 90 degrees, 30 degrees, 37.5 degrees. Other bevel angles can be set with the locking mechanism.
• Tracking torch head includes vertical and horizontal tracking mechanisms to maintain torch height and pipe centerline to automatically compensation for bent or out-of-round pipe.
• Floating pipe clamp with a locking mechanism for an accurate rotation that eliminates pipe walk.
• 3D pipe cutting software for at-machine and remote pipe cut programming and job management. The software vastly simplifies the importing, design, and nesting of parts, streamlines job estimating, scheduling and inventory management, and allows job tracking in real-time.
Whenever metal is inseparably connected anywhere in the world, the probability is rather high that EWM is involved. EWM is one of the global market leaders in the field of welding technology. Their goal is to be the first and the best in all things related to technology, quality, and customer benefits.
As one of the technology leaders, they work together with their partners and customers to develop welding technology for the future. The aim is to make welding processes even more economical, safer, and more sustainable.
W-122
W-122 Computer controlled pipe cutting machine manually conveys and rotates pipe from 2" to 12.75" OD with a 24' machine bed (expandable to 50') capable of supporting 300 lbs. per foot to a maximum of 6,000 lbs. to include:
- 2-axis profiling carriage with manual bevel positions preset at 90 degrees, 30 degrees, 37.5 degrees. Other bevel angles can be set with the locking mechanism.
- Tracking torch head includes vertical and horizontal tracking mechanisms to maintain torch height and pipe centerline to automatically compensation for bent or out-of-round pipe.
- Floating pipe clamp with a locking mechanism for an accurate rotation that eliminates pipe walk.
- 3D pipe cutting software for at-machine and remote pipe cut programming and job management. The software vastly simplifies the importing, design, and nesting of parts, streamlines job estimating, scheduling and inventory management, and allows job tracking in real-time.
W-124
W-124 Computer controlled pipe cutting machine conveys and rotates pipe from 2" to 12.75" OD with a 24'-50' machine bed capable of supporting 300 lbs. per foot to a maximum of 6,000 lbs. to include:
- 6-axis profiling carriage on precision machined and hardened track. Simultaneous motion maintains the torch cutting position along the linear axis of the pipe and perpendicular to the linear axis to perform beveled holes and end cuts.
- Tracking torch head includes vertical and horizontal tracking mechanisms to maintain torch height and pipe centerline to automatically compensation for bent or out-of-round pipe.
- Floating pipe clamp with a locking mechanism for an accurate rotation that eliminates pipe walk.
- 3D pipe cutting software for at-machine and remote pipe cut programming and job management. The software vastly simplifies the importing, design, and nesting of parts, streamlines job estimating, scheduling and inventory management, and allows job tracking in real-time.
W-242
W-242 Computer controlled pipe cutting machine conveys and rotates pipe from 2" to 24" OD with a 20'-50' machine bed capable of supporting 500 lbs. per foot to a maximum of 10,000-20,000 lbs. to include:
- 2-axis profiling carriage with manual bevel positions preset at 90 degrees, 30 degrees, 37.5 degrees. Other bevel angles can be set with the locking mechanism.
- Tracking torch head includes vertical and horizontal tracking mechanism to maintain torch height and pipe centerline to automatically compensation for bent or out-of-round pipe.
- Floating pipe clamp with locking mechanism for accurate rotation that eliminates pipe walk.
- Hydraulically controlled lift deck with machine conveyor on cutting bed.
- Hydraulically actuated off loader arms to transfer the pipe off the cutting cell.
- 3D pipe cutting software for at-machine and remote pipe cut programming and job management. The software vastly simplifies the importing, design and nesting of parts, streamlines job estimating, scheduling and inventory management, and allows job tracking in real-time.
W-244
W-244 Computer controlled pipe cutting machine conveys and rotates pipe from 2" to 24" OD with a 20'-50' machine bed capable of supporting 500 lbs. per foot to a maximum of 10,000-20,000 lbs. to include:
- 6-axis profiling carriage on precision machined and hardened track. Simultaneous motion maintains the torch cutting position along the linear axis of the pipe and perpendicular to the linear axis to perform beveled holes and end cuts.
- Tracking torch head includes vertical and horizontal tracking mechanisms to maintain torch height and pipe centerline to automatically compensation for bent or out-of-round pipe.
- Floating pipe clamp with a locking mechanism for an accurate rotation that eliminates pipe walk.
- Hydraulically controlled lift deck with machine conveyor on cutting bed.
- Hydraulically actuated off loader arms to transfer the pipe off the cutting cell.
- 3D pipe cutting software for at-machine and remote pipe cut programming and job management. The software vastly simplifies the importing, design, and nesting of parts, streamlines job estimating, scheduling and inventory management, and allows job tracking in real-time.
WM-36
The Watts-Mueller WM-36 computer controlled pipe cutting machine conveys and rotates pipe from 2" to 36" OD with a 25-45 ft machine bed capable of supporting 500 lbs. per foot to a maximum of 10,000-20,000 lbs.
Features of the WM-36 Six Axis Pipe Cutting Machine
- 6-axis profiling carriage on precision machined and hardened track. The simultaneous motion of our carriage maintains the torch cutting position along the linear axis of the pipe and perpendicular to the linear axis to perform exceptionally clean beveled holes and end cuts.
- Floating pipe clamp with locking mechanism for accurate rotation that eliminates pipe walk.
- Hydraulic controlled lift deck with powered machine conveyor.
- Hydraulically actuated off loader arms to transfer the pipe off the cutting cell.
- All Watts-Mueller machines come with our advanced 3D pipe cutting software for at-machine and remote pipe cut programming and job management. The software vastly simplifies the importing, design and nesting of parts, streamlines job estimating, scheduling and inventory management, and allows job tracking in real-time.
WM-48
WM-48 Computer controlled pipe cutting machine conveys and rotates pipe from 2" to 48" OD with a 20'-50' machine bed capable of supporting 1500 lbs. per foot to a maximum of 30,000-50,000 lbs.
Features of the WM-48 Six-Axis Pipe Cutting Machine
- 6-axis profiling carriage on precision machined and hardened track. Simultaneous motion maintains the torch cutting position along the linear axis of the pipe and perpendicular to the linear axis to perform beveled holes and end cuts.
- Tracking torch head includes vertical and horizontal tracking mechanisms to maintain torch height and pipe centerline to automatically compensation for bent or out-of-round pipe.
- Floating pipe clamp with a locking mechanism for an accurate rotation that eliminates pipe walk.
- Hydraulic controlled lift deck with powered machine conveyor.
- Hydraulically actuated off loader arms to transfer the pipe off the cutting cell.
WM-Large Vessel
Using the Watts-Mueller 3D Profiling Machine with the 3D CAD software it is possible to create complex pressure vessel designs at the machine or import from a 3D drawing package like Codeware's Compress. This machine is designed specifically to perform intricate cuts such as those pictured below for vessels and dished ends. Our thermal 3D profile cutting machines are available in several series to accommodate vessels from as small as 3" to 160".
Both plasma and oxy-fuel cutting torches are available.
WM-Robo Beam
The Robo Series machines are robot-controlled and mainly intended for comprehensive beam cutting. These machines are also capable of cutting round pipes, square & rectangular pipes. Beams can be cut up to a web width of 1,200 mm and up to a weight of 12 metric tons.
The Robo Series machines are specifically designed for cutting beams, square pipes, round and rectangular pipes, and are equipped with 9 CNC-controlled axes. The workpieces are loaded onto the beam cutting bed by a crane. Alternatively, we can also supply the machine exclusively for beams with a cutting cell and automated infeed and outfeed.
The CNC Axes:
- Rotation of the beam/pipe (Y-axis)
- Longitudinal movement of the cutting head along the X-axis
- Oscillatory movement of the cutting head (B-axis)
- Rotation of the cutting head (C-axis)
- Height adjustment of the cutting head in the event of surface deviations (Z-axis)
- Torch distance correction in relation to the cutting angle during the cutting process (W-axis)
- Transverse movement of the cutting head at 90 degrees to the workpiece axis (V-axis)
W-362
W-362 Computer controlled pipe cutting machine conveys and rotates pipe from 3" to 36" OD with a 20'-50' machine bed capable of supporting 500 lbs. per foot to a maximum of 10,000-20,000 lbs. to include:
- 2-axis profiling carriage with manual bevel positions preset at 90 degrees, 30 degrees, 37.5 degrees. Other bevel angles can be set with the locking mechanism.
- Tracking torch head includes vertical and horizontal tracking mechanisms to maintain torch height and pipe centerline to automatically compensation for bent or out-of-round pipe.
- Floating pipe clamp with a locking mechanism for an accurate rotation that eliminates pipe walk.
- Hydraulically controlled lift deck with machine conveyor on cutting bed.
- Hydraulically actuated off loader arms to transfer the pipe off the cutting cell.
- 3D pipe cutting software for at-machine and remote pipe cut programming and job management. The software vastly simplifies the importing, design, and nesting of parts, streamlines job estimating, scheduling and inventory management, and allows job tracking in real-time.
W-364
W-364 Computer controlled pipe cutting machine conveys and rotates pipe from 3" to 36" OD with a 20'-50' machine bed capable of supporting 500 lbs. per foot to a maximum of 10,000-20,000 lbs. to include:
- 6-axis profiling carriage on precision machined and hardened track. Simultaneous motion maintains the torch cutting position along the linear axis of the pipe and perpendicular to the linear axis to perform beveled holes and end cuts.
- Tracking torch head includes vertical and horizontal tracking mechanisms to maintain torch height and pipe centerline to automatically compensation for bent or out-of-round pipe.
- Floating pipe clamp with a locking mechanism for an accurate rotation that eliminates pipe walk.
- Hydraulically controlled lift deck with machine conveyor on cutting bed.
- Hydraulically actuated off loader arms to transfer the pipe off the cutting cell.
- 3D CAD software for at-machine and remote pipe cut programming and job management. The software vastly simplifies the importing, design, and nesting of parts, streamlines job estimating, scheduling and inventory management, and allows job tracking in real-time.
Rotoweld GMAW
This system is recommended when production focus is mostly on a standard/heavy wall and a diameter range below 24 inches; the cell can still weld up to 42 inches diameter.
- Designed with 2 welding torches: one to perform open-root-pass butt welds and the other for filling passes
- Each torch has its own wire spools. Root pass is done in (GMAW), choices for fill passes (GMAW, FCAW, MCAW)
- Motorized welding carriage to move at the welding position
- Separate gas shielding system for each torch
- Motorized welding carriage to move at the welding position
- Robotized torch manipulator for fast and repeatable torch positioning on selected pipe diameter
- User friendly operating interface
- Equipped with the Prodatalog for welding production history
- Welding vision system with video analysis for automated control
- Seamless integration, no wires laying on the ground.
- Base track system with adjustable idler rolls for quick set up and alignment
- Specialized for spool prefabrication, small vessels
CC-122
Robust and powerful orbital cutting machine with high-precision cutting without tube deformation. This evolutive machine: can be transformed into an orbital bevelling and welding machine.
- Basic stainless steel jaws Ø1to Ø 4,72( 29 to 119 mm)
- Included stainless steel auxiliary jaws Ø 0,25 to Ø 4,25 ( 5 to 99 mm )
- Cutting precision: perpendicular cuts < 0.25 mm
- Scalability: May be transformed into a bevelling and orbital welding machine
- Dual-output cutting motor with 2 blade positions for uptake
- Weight: 44 kg / 97 lbs (easy handling)
CC-172
Robust and powerful orbital cutting machine with high-precision cutting without tube deformation. This evolutive machine: can be transformed into an orbital bevelling and welding machine.
- Basic stainless steel jaws Ø 2,75 to Ø 6,625 (74 to 173 mm )
- Included stainless steel auxiliary jaws Ø 0,625 to Ø 4,65 ( 16 to 116 mm )
- Cutting precision: perpendicular cutting <0.25 mm
- Scalability: may be transformed into a bevelling and orbital welding machine
- Dual-output cutting motor with 2 blade positions for uptake
- Weight: 51 kg / 112 lbs (easy handling)
CC-222
Robust and powerful orbital cutting machine with high-precision cutting without tube deformation. This evolutive machine: can be transformed into an orbital bevelling and welding machine.
- Basic stainless steel jaws Ø 4,55 to 8,625 ( Ø 128 to Ø 228 mm )
- Included stainless steel auxiliary jaws Ø 2 to Ø 6,65 ( Ø 55 to Ø 155 mm )
- Cutting precision: perpendicular cutting <0.25 mm
- Dual-output cutting motor with 2 blade positions for uptake
- Scalability: may be transformed into a bevelling and orbital welding machine
- Weight: 59 kg / 130 lbs (easy handling)
CC-322
Robust and powerful orbital cutting machine with high-precision cutting without tube deformation. This evolutive machine: can be transformed into an orbital bevelling and welding machine.
- Basic stainless steel jaws Ø8,5 to 12,75( Ø230 to Ø 328 mm )
- Included stainless steel auxiliary jaws Ø5,5 to Ø 10 ( Ø 141 to Ø 239 mm )
- Cutting precision: perpendicular cutting < 0.25 mm
- Dual-output cutting motor with 2 blade positions for uptake
- Scalability: may be transformed into a bevelling and orbital welding machine Lifting eye
- Weight: 71 kg / 156 lbs (easy handling)
SAXX-200
TIG orbital power supplies have been designed to be user-friendly and intuitive to easily generate programs. Intuitive touch screen interface and automatic parameter calculation mode integrated into the generator. Program classification system by welding configuration. 2 separate gas lines, free choice of inerting gas flow management. Compatible with some closed heads of the following brands: AMI, Polysoude, ESAB, Orbitec et Orbitalum. Many accessories available: trolley, Wire dispenser, hand torch, PPM reader, switch box.
- Single-phase network with earth
- Supply voltage: 110 to 230 V +/-15%
- Input current consumed 23A at 230V and 32A at 110V
- Frequency: 50/60Hz
- Second gas line as an option & - Wifi antenna as an option: remote control of the screen on smartphone or tablet via application
- Wire feed as an option
- 200 programs in 20 sectors maximum / USB stick
SAXX-210
TIG orbital power supplies have been designed to be user-friendly and intuitive to easily generate programs. Intuitive touch screen interface and automatic parameter calculation mode integrated into the generator. Program classification system by welding configuration. Two separate gas lines, free choice of inerting gas flow management. Compatible with some closed heads of the following brands: AMI, Polysoude, ESAB, Orbitec et Orbitalum. Many accessories are available: trolley, Wire dispenser, hand torch, PPM reader, switch box.
- Single phase network with earth
- Supply voltage: 110 to 230 V +/-15%
- Input current consumed 25A at 230V and 32A at 110V
- Frequency: 50 / 60Hz
- Wifi antenna as an option: remote control of the screen on smartphone or tablet via application
- 200 programs in 20 sectors maximum / USB stick
Model 217
The Model 217 WDR is a 100/150A programmable GTAW power supply. It is designed to work with all AMI's orbital fusion weld heads and is capable of welding tube and thin wall pipe.
The internal memory of the machine stores up to 1000 different welding schedules for quick access. High-integrity, sanitary welds are easily reproduced at the touch of a button. The welds produced by the Model 217 WDR meet or exceed the specifications required by diverse industries such as semiconductor, food, dairy, beverage, pharmaceutical, aerospace, renewable energy, and nuclear.
- WDR (Weld Data Recording): recording and saving of weld data; exporting to a storage device in comma-separated value (.csv) file format; saving project weld data records as a single file.
- 12” color touch-screen display
- Computer-controlled internal memory for 1000+ weld schedules and up to 99 levels per schedule
- Manual or automated weld procedure generation
- Weld schedules: pulsed, step, no-pulsed, S3 and pulsed S3
- H.F. arc starting
- ID and OD gas pressure control and on-screen pressure monitoring
- Fault detection: gas, coolant
- Internal printer for a print of schedule setting and quantity of completed welds
- Digital weld head control to allow connection to weld heads from other manufacturers.
Model 227
The Model 227 is a 100/225 A pre-programmed / programmable, inverter-type, GTAW welding power supply and controller designed for (but not limited to) automatic orbital welding applications that require the addition of filler material.
Welds produced by this machine, together with Arc Machines' weld heads, meet or exceed the specifications required by industries as diverse as food, dairy, brewery, pharmaceutical, power generation, petrochemical, chemical, pulp and paper, nuclear, shipbuilding, etc. Its small size and rugged casing make it useful in field applications where portability is required. High-integrity, code-quality welds are easily reproduced at the touch
of a button.
- Internal memory for up to 100 multi-level, multi-function weld schedules
- 8 multi-level functions for total process control
- Programmable, continuous or pulsed current, rotation, wire feed, oscillation and AVC, 100 levels per pass
- Dust/moisture-proof soft-touch membrane switches
- Standard software prompts in multiple languages
- Built-in, high-speed printer
- Off-line programming option available (PC Compatible)
- Key-switch to limit operator access
- Standard remote operator's pendant
- Optional water cooling unit
- An optional external memory module
Model 415
The Model 415 WDR is an all-in-one computer-controlled GTAW Power Supply. It is primarily designed to work with AMI’s orbital and fixed automation weld heads.
The Model 415 WDR Power Supply can control third party positioners and welding manipulators. The Model 415 WDR incorporates a powerful automation controller designed to meet the challenges of the most demanding welding applications. At the heart of the power supply is an industrial computer programmed via a large 12” touch screen or keyboard. The intuitive graphical user interface (GUI) makes programming easy using standard welding industry terminology and clearly organized input fields.
- Computer-controlled, Windows™ operating system
- 4 standard and 4 optional closed-loop motor servos
- 8 motor controls for positioning (jog)
- High-precision gas and water flow sensor
- Built-in water cooling and system diagnostics
- High-capacity memory for program storage
- Operator’s pendant with a heads-up display
- Automatic configuration for AMI held heads
- 2 USB ports
- Remote control PC interface via Ethernet LAN
- WDR (Weld Data Recording): recording and saving of weld data; exporting to a storage device in native or other file formats: saving project weld data records as a single file.
Model 8 Series
The Model 8 series weld heads are orbital weld heads for fusion (GTAW) welding of fittings, tubing and thin wall pipe. The narrow width of these heads makes it ideal for limited clearance applications, such as welding fitting to fitting or fitting to valve body assemblies. Welds materials such as stainless steel, titanium, Hastelloy™, and other autogenously weldable alloys.
A key feature of the Model 8 series weld heads is its unique cooling design, allowing high duty-cycle welding. When connected to an AMI cooling unit, all components of this weld head are liquid-cooled, including cables, clamp housings, and electrode rotors.
A variety of clamps are available to perfectly suit every welding application. For fitting-to-fitting or tube-to-fitting welds, the standard (narrow) clamps require the least amount of stick-out.
Model 9 Series
The Model 9 series of orbital weld heads are designed for fusion (TIG) welding of tube, pipe, fittings or other cylindrical components. Available in ten sizes and three versions, they can be configured over 60 different ways and can accommodate diameters from 3/32” (2,3 mm) to 7.5” (190,5 mm) OD, and wall thicknesses from 0.01” (0,25 mm) to 0.16” (4 mm).
Each weld head fits a wide range of tube sizes via easily replaced, size-specific clamps. The standard Model 9 incorporates a two-sided clamping mechanism to hold components being welded in line and concentric - eliminating the need for tack welding. Several of these heads incorporate a flip-up viewing window, for easy verification of fit-up. Most Model 9 weld heads are plumbed for water cooling of both the cables and internal weld head components - allowing increased duty-cycles.
Compatible with all AMI Power Supplies.
Model 15
The Model 15 is a rugged, precision weld head with low radial clearance for GTAW welding of all pipe sizes from 3" (76 mm) pipe up to an unlimited size, including a flat plate.
It is primarily designed for field use in the nuclear, shipbuilding, petrochemical, and construction industries where exceptional weld quality is strictly required. The Model 15 features rotation, wire feed, automatic voltage control, cross-seam steering, and torch oscillation. It is available in many standard configurations and can be retro-fitted or customized with numerous application-specific accessories to accommodate every need. The Model 15 is just one element of an automated pipe welding system. A torch assembly, precision guide rings, AMI Power Supply, and other options comprise a complete system suitable for high-quality orbital pipe welding.
- Rugged, compact weld head with water-cooled torches
- Zero-backlash dual-motor gear drive for consistent travel speeds in all positions
- Range from 3" pipe (76 mm) through all standard pipe sizes, such as 6", 8", 10", 12" up to any diameter. Flat track for flat plate welds and the large-radius curved track is available
- Extremely quick mount/dismount
- A spring-loaded breakaway mount that prevents accidental breakage of torch parts
- Cross-seam steering
- Synchronized torch oscillation, AVC, rotation and wire feed
- On-board wire feed mechanics, single or dual wire feed system
- Most torches accommodate a wide variety of gas cups and gas lenses
- Several different “standard” torch types are available with different dimensions, functions, and features, such as:
- Electrode-to-wire-nozzle height adjustment
- Lead/lag adjustment
- Cross-seam torch tilt (in/out)
Model 79 Series
The Arc Machines' Model 79 series weld heads are economical, easy-to-use, sturdy weld heads designed for precision orbital welding - with or without filler wire - of tube, pipe, and fittings.
Each Model 79 weld head features Arc Voltage Control (AVC) for precise arc gap control, programmable oscillation (weaving), and a precision wire feeder and wire entry mechanics. All Model 79 weld heads operate using the GTAW (TIG) process and will accommodate a range of pipe sizes from 0.75" OD to 6.625" OD (19 mm to 170 mm) and wall thicknesses up to 0.75" (19 mm).
- Precision orbital welding heads - with or without filler wire - of tube, pipe, and fittings.
- Versatile and compatible with a variety of joint
designs, such as “V” prep, “J” prep,
socket and square butt - Accommodates tube, pipe, and fittings from 0.75” OD to 6.625” OD (19 mm - 170 mm) with wall thicknesses up to 0.750”. (19 mm)
- Will weld materials ranging from carbon or stainless steels to exotic alloys including Hastelloy®, Inconel®, and Monel® as well as all other TIG weldable materials.
Compatible with the AMI Model 227 and Model 415 Power Supplies.
Model 81
The Model 81 is a full function orbital pipe weld head featuring programmable AVC (Arc Voltage Control), Torch Oscillation (weaving), onboard Wire Feeder, and Travel in a very compact package.
The Model 81 has found widespread use in a variety of applications that require high-quality welding results in applications with limited axial and radial clearances. Common uses for the Model 81 include shipbuilding and high-pressure steam piping in fossil fuel power plants and many other applications. The Model 81 can be equipped with a wide variety of options to allow its use in specialized applications that include remote arc viewing vision systems and fillet welding options.
The Arc Machines’ Model 81 is a field-proven weld head that represents the culmination of over 35 years of experience in the successful design and development of precision low-profile orbital welding heads. The Model 81 in its standard configuration will weld pipe from 1.9" OD to 5.563" OD with as little as 1.750" radial clearance and 6.325" axial clearance. Our unique clamping assembly increases production rates by minimizing the mounting and dismounting times of the weld head to as little as 30 seconds each.
- Extremely compact, rugged weld head with 200 A water-cooled torch and body
- Mount/dismount in as little as 30 seconds
- Range from 1/2” to 5” schedule pipe
- Rotation speeds from 0.1 to 10 IPM (2,5 mm - 250 mm/min.)
- On-board wire feed mechanics, synchronized pulsed wire feed
- Servo-controlled rotation
- Servo-controlled AVC
- Servo-controlled synchronized wire feed
- Servo-controlled torch oscillation and dwell
- Electronically controlled torch steering
Quickclamp 432, 433
The Magnatech Quickclamp weld heads are designed to make pipe-to-pipe and pipe-to-fitting welds. They are “full function” – with the capability of reproducing all the precise motions of a skilled welder. A continuously adjustable clamp eliminates the need to interchange components when changing pipe sizes. Simply slip the head over the pipe and clamp with a toggle lever. The Quickclamp heads improve productivity by increasing the duty cycle, reducing repair rates, and producing welds of consistent quality.
- Multipass welding of tubes/pipes in all gravity positions
- Use economical standard 1 kg (2 lb.) wire spools
- Push-button clutch for rapid cable unwind
- Heat tolerant steel bearings and chain drive
- Waterproof Carry Case/Tool Kit standard
- Socket Welding Kit and Tilt AVC option for angled torch applications
- Water-Cooled Torch uses standard expendables
D-Head 420
The Magnatech D Weld Head is designed to make pipe-to-pipe and pipe-to-fitting welds. It is “full function" – with the capability of reproducing all the motions of a skilled welder. The D Weld Head is used for applications with radial and axial clearance constraints. Interchangeable guide rings provide mounting on the pipe, and allow the D Weld Head to cover a broad size range: 1" - 14". The D Weld Head improves productivity by increasing the duty cycle, reducing repair rates, and producing welds of consistent quality.
- Full function Capability (Torch Rotation, Filler Wire Feed, Electronic Arc Gap Control, Electronic Oscillation)
- Broad size range
- Guide Rings available for standard Tube/Pipe sizes
- Waterproof Carry Case/Tool Kit standard
- Water-Cooled Torch uses standard Expendables
T Head 419
The Magnatech T model weld head is designed to make pipe-to-pipe and pipe-to-fitting welds. It is “full function" – with the capability of reproducing all the motions of a skilled manual welder. The T Head is used for larger diameter/heavy wall applications, requiring the precise weld process control of gas tungsten arc welding. Interchangeable guide rings provide mounting on the pipe and allow the T Head to cover a broad size range. The T model weld head improves productivity by increasing the duty cycle and reducing repair rates.
- Full function Capability (Torch Rotation, Filler Wire Feed, Electronic Arc Gap Control, Electronic Oscillation)
- Broad size range
- Guide Rings available for standard Pipe sizes
- Water-Cooled Torch uses standard Expendables
- Tool Kit standard
Pipemaster 515
The latest generation of Pipemaster power sources is the result of a new direction in power source design. The Pipemaster 515 brings the benefits of digital technology to the orbital welding customer: unparalleled accuracy, repeatability, and reliability. The new model is half the size and weight of previous models. Digital technology forever eliminates the need for periodic weld head calibration.
- Multi-pass welding of pipes/tubes/tubesheets
- Full function capability (torch rotation, filler wire feed, electronic arc gap control, electronic oscillation)
- Operates all models of Magnatech weld heads (GTAW process
- 200 amp output
- Autoranging input eliminates all internal modifications
- Up to 100 levels per program (time-based programs)
- Stores 100 weld programs internally
- Auto Program automatically generates procedures
- Programming and operation guided by simple prompts
- Teach mode allows rapid program development
- Programmable “override limits” provide supervisory control
- Weld parameter monitoring/out-of-limits reporting for QA/QC purpose
- Transfer programs and QC data to PC using standard USB flash drive
- AutoTack automatically generates tack weld programs
- Large color LCD display
- Stainless steel case
- Help files provide immediate information/assistance
- Password protection of key functions
- Waterproof pendant with 7.6 m (25’) cable
- Auto rewind feature unwraps cable at weld completion
- All weld head functions capable of synchronization with pulsed current output
- Selectable position or time-based programming
- The integral switch prevents welding without torch gas flow
- Integral printer
- Detachable coolant recirculation with integral flow switch protection
- Meets applicable NEMA, CE, CSA standards
Pipemaster 516
The latest generation of Pipemaster controllers are the result of a new direction in power source design. Pipemaster 516 brings the benefits of digital technology to the orbital welding customer: unparalleled accuracy, repeatability, and reliability. Digital technology forever eliminates the need for periodic weld head calibration – motor speeds and response characteristics remain accurate and stable regardless of wear, and weld heads can be interchanged without time-consuming calibration.
- Multi-pass welding of pipes/tubes/tubesheets
- Full function capability (torch rotation, filler wire feed, electronic arc gap control, electronic oscillation)
- Operates all models of Magnatech weld heads (GTAW process)
- Current programming and pulsing controlled by Pipemaster controller – not the power supply
- Amperage output determined by power source selection • Autoranging power input eliminates all internal modifications
- Up to 100 levels per program (time-based programs)
- Stores 100 weld programs internally
- Auto Program automatically generates procedures
- Programming and operation guided by simple prompts
- Teach mode allows rapid program development
- Programmable “override limits” provide supervisory control
- Weld parameter monitoring/out-of-limits reporting for QA/QC purposes
- Transfer programs and QC data to PC using USB flash drive/memory key
- AutoTack automatically generates tack weld programs
- Large color LCD pendant display
- Stainless steel case
- Help files provide immediate information/ assistance
- Password protection of key functions
- Waterproof pendant with 7.6 m (25’) cable
- Auto rewind feature unwraps cable at weld completion
- All weld head functions capable of synchronization with pulsed current output
- Selectable position or time-based programming
- The integral switch prevents welding without torch gas flow
- Bluetooth printer option
- Detachable coolant recirculation with integral flow switch protection
- Meets applicable NEMA, CE, CSA standards
Titan XQ puls
We deliver progress: innovative welding processes from EWM
As a technology leader, we have been involved in research and development for decades, making welding easier, more cost-effective, and especially more reliable. In doing so, we examine and analyze the complex interplay of individual components and parameters, thus optimizing the entire welding process.
- MIG/MAG inverter welding machine, pulse, with separate wire feeder
- Perfect MIG/MAG weld seams, even with long welding leads thanks to patented* Rapid Current Control technology (RCC)
- flexFit casing system: Many accessory parts and options can be fixed to the welding machine using conventional slot nuts
- LED information bar: Indicates the current operating status
Tetrix XQ
We deliver progress: innovative welding processes from EWM
As a technology leader, we have been involved in research and development for decades, making welding easier, more cost-effective, and especially more reliable. In doing so, we examine and analyze the complex interplay of individual components and parameters, thus optimizing the entire welding process.
- Modular AC/DC TIG inverter welding machine of the latest generation
- TIG AC/DC, TIG DC and TIG pulse
- activArc® and spotArc®
- MMA, MMA pulse, MMA cel, MMA cel pulse
- Temperature- and speed-controlled cooling fan – reduced contamination and less noise emissions as fan only runs when needed
- Generator-compatible, even with long mains leads
- High mains voltage tolerance
- Consumables box in the handle – consumables always safely stored and within reach
Picotig 200 MV puls TG
We deliver progress: innovative welding processes from EWM
As a technology leader, we have been involved in research and development for decades, making welding easier, more cost-effective, and especially more reliable. In doing so, we examine and analyze the complex interplay of individual components and parameters, thus optimizing the entire welding process.
- Gas-cooled DC TIG inverter welding machine
- Multivolt (MV): Can be used worldwide thanks to automatic adjustment of mains voltage (115 V/230 V)
- Electronic HF start
- TIG lift arc welding
- MMA pulse welding and pulsed TIG welding up to 2 kHz
- Non-latched/latched operation
- Reduced secondary current accessible using torch trigger
- Adjustable up-slope and down-slope time
- Adjustable gas pre- and post-flow time
tigSpeed
We deliver progress: innovative welding processes from EWM
As a technology leader, we have been involved in research and development for decades, making welding easier, more cost-effective, and especially more reliable. In doing so, we examine and analyze the complex interplay of individual components and parameters, thus optimizing the entire welding process.
- TIG cold wire welding
- Up to 60% faster welding speeds compared to manual TIG welding
- High process reliability, reproducible welding results and straightforward handling
- Perfect weld appearance, no weld spatters
- Can be used with any TIG welding machine
Pheonix puls
We deliver progress: innovative welding processes from EWM
As a technology leader, we have been involved in research and development for decades, making welding easier, more cost-effective, and especially more reliable. In doing so, we examine and analyze the complex interplay of individual components and parameters, thus optimizing the entire welding process.
- High-precision, powerful EWM eFeed 4-roll wire feed mechanism for secure feeding of all solid and flux cored wires
- Equipped with 1.0–1.2 mm UNI rolls for low to high-alloy steel
- Energy-saving thanks to high efficiency and standby function
- Easy, tool-free change of welding polarity
- Earth fault monitoring (PE protection)
- IP23 spray water protected
- Connection capability for remote control and function torch
- Optional network connectivity with ewm Xnet software via LAN or WiFi gateway
- PC interface for PC300 XQ software
- Excellent torch cooling, resulting in cost savings on consumables due to high-performance centrifugal pump and 5-litre water tank (cool50 cooling unit)
- Free WPQR package for certification up to and including EXC2 in accordance with EN 1090 and for welding of unalloyed steels up to and including S355
Picomig 355 puls
We deliver progress: innovative welding processes from EWM
As a technology leader, we have been involved in research and development for decades, making welding easier, more cost-effective, and especially more reliable. In doing so, we examine and analyze the complex interplay of individual components and parameters, thus optimizing the entire welding process.
- GMAW pulsed welding and GMAW standard welding
- Synergic characteristics for steel, CrNi, and aluminum
- MMA welding and TIG lift arc welding
- Perfect for welding self-shielding flux-cored wires
- Infinitely adjustable arc dynamics (choke effect)
- Synergic or manual welding operation
- Non-latched/latched operation
- Interval welding
- Adjustable gas pre- and post-flow time
- Portable, compact
- Saves power through highly efficient performance
- Robust casing suitable for construction site use
Taurus Synergic S
We deliver progress: innovative welding processes from EWM
Compact MIG/MAG inverter welding machine with one-knob Synergic control and integrated wire feed mechanism
- Equipped at no extra charge with Synergic characteristics for GMAW welding of steel/CrNi/aluminum
- Suitable for MMA welding, TIG welding and gouging at no extra charge
- Infinitely adjustable arc dynamics (choke effect)
- Synergic or manual welding operation
- High-precision, powerful EWM eFeed 4-roll wire feed mechanism for secure feeding of all solid and flux-cored wires
- Equipped with 1.0–1.2 mm UNI rolls for low to high-alloy steel
- Wire spool diameter up to 300 mm/D300, 200 mm/D200 possible with adapter
- Energy-saving thanks to high efficiency and standby function
- Easy, tool-free change of welding polarity
Pico 350
- MMA inverter welding machine with degaussing function, pole reversing switch
- MMA and pulsed TIG welding
- Perfect MMA vertical-up welding through PF pulse function
- MMA and TIG lift arc welding
- Degaussing of pipes and metal sheets through an automatic process before the welding (max. 350 A
- The degaussing function ensures a stable welding process without magnetic deflection
- GMAW welding with Pico drive 4L or Pico drive 200C wire feeder
- CC/CV characteristic
- Suitable for flux-cored wire welding
- Cellulose electrodes: 100% safe for vertical-down welding
- Welding polarity can be reversed by pressing a button (polarity reversing switch)
- Arc force and hot start can be set
- Portable, shoulder strap
Degauss 600
- MMA inverter welding machine with degaussing function, pole reversing switch
- MMA and pulsed TIG welding
- Perfect MMA vertical-up welding through PF pulse function
- MMA and TIG lift arc welding
- Degaussing of pipes and metal sheets through an automatic process before the welding (max. 350 A
- The degaussing function ensures a stable welding process without magnetic deflection
- GMAW welding with Pico drive 4L or Pico drive 200C wire feeder
- CC/CV characteristic
- Suitable for flux-cored wire welding
- Cellulose electrodes: 100% safe for vertical-down welding
- Welding polarity can be reversed by pressing a button (polarity reversing switch)
- Arc force and hot start can be set
- Portable, shoulder strap
MicroPlasma 25, 55, &105
We deliver progress: innovative welding processes from EWM. Modular Plasma/TIG welding machine with Comfort 2.0 P control
- Modular Plasma/TIG welding machine with Comfort 2.0 P control
- Plasma and TIG welding
- Plasma and pulsed TIG welding
- Plasma and pulsed TIG welding up to the kHz range allow a high welding speed with minimal heat input using a constricted arc
- Plasma and TIG welding current adjustable in 0.1 A increments
- Pilot arc current adjustable in 0.1 A increments between 2–15 A
- The pilot arc current can be adjusted at four operating points during the welding process (beforehand, during, and the following welding, as well as during pauses in welding)
- Non-latched/latched operation
- Spot welding/tack function (spotArc/spotmatic)
- Spotmatic – reduce the time required for tacking by up to 50% (TIG only)
- Adjustable up-slope and down-slope time
- Adjustable gas pre- and post-flow time
SATF-40
Orbital welding closed head for orbital AMI stations power source with auto-calibration of welding heads. Delivered with original connectors. Optimum gas protection due to closed chamber: welds with very limited staining. Make very high-quality welds in a minimum space!
- Water-cooled including outer body - Stainless steel collets - Spring mounted axis and spring closing lever: take in account ovality of the tubes
- Tool-free fixing of the collets through a push-button: no risk to loose keys.
- Upper window available as an option.
- Dedicated to thin wall tubing up to 2,5 mm (3 mm in some cases)
- Able to be used under 120A, 100% duty cycle
- Narrow head: 41 mm total, 20,5 mm from the electrode to the outside
- Safety Cable integrated into the hosing to avoid pulling on the inner cables
- Weight : 8,8 Kg / 19 lbs
- DC Motor with Tachy
- All connectors directly compatible with AMI power sources
- Compatible with AMI Auto-calibration feature
SATF-65
Orbital welding closed head for orbital AMI stations power source with auto-calibration of welding heads. Delivered with original connectors. Optimum gas protection due to closed chamber: welds with very limited staining. Make very high-quality welds in a minimum space!
- Water-cooled including outer body - Stainless steel collets - Spring mounted axis and spring closing lever: take in account ovality of the tubes
- Tool-free fixing of the collets through a push-button: no risk to loose keys.
- Upper window available as an option.
- Dedicated to thin wall tubing up to 2,5 mm (3 mm in some cases)
- Able to be used under 120A, 100% duty cycle
- Narrow head: 41 mm total, 20,5 mm from the electrode to the outside
- Safety Cable integrated into the hosing to avoid pulling on the inner cables
- Weight : 9.2 Kg / 20 lbs
- DC Motor with Tachy
- All connectors directly compatible with AMI power sources
- Compatible with AMI Auto-calibration feature
SATF-115
Orbital welding closed head for orbital AMI stations power source with auto-calibration of welding heads. Delivered with original connectors. Optimum gas protection due to closed chamber: welds with very limited staining. Make very high-quality welds in a minimum space!
- Water-cooled including outer body - Stainless steel collets - Spring mounted axis and spring closing lever: take in account ovality of the tubes
- Tool-free fixing of the collets through a push-button: no risk to loose keys.
- Upper window available as an option.
- Dedicated to thin wall tubing up to 2,5 mm (3 mm in some cases)
- Able to be used under 120A, 100% duty cycle
- Narrow head: 41 mm total, 20,5 mm from the electrode to the outside
- Safety Cable integrated into the hosing to avoid pulling on the inner cables
- Weight : 9.9 Kg / 22 lbs
- DC Motor with Tachy
- All connectors directly compatible with AMI power sources
- Compatible with AMI Auto-calibration feature
P-50 Single Operator Ironworker Machine
Piranha P-50 ironworker machines are the entry-level of the iconic line of Piranha ironworkers, but they don’t lack the toughness and precision that is expected from a Piranha Ironworker. They are just the right tool for many jobs.
- Punch Station
- Angle Shear
- Flat Shear Station
- Coper-Notcher Station
- Urethane Stripper Assembly
- Hold Down Assembly
- Electric Foot Switch
- Electric Limit Switches
P-65 Single Operator Ironworker Machine
The Piranha Model P-65 is Piranha’s most popular model of ironworker machine. The P-65 has more standard workstations than any other ironworker in its class. This includes punching, bending, bar shear, angle shear, round bar shear, and an integrated coper/notcher. It also has a dovetail slide that allows an operator to switch from punching to bending in just a few seconds.
- Complete Punching Attachment with split dovetail mounting
- 5 Punch and Die sets
- Automatic Urethane Hold Down on the Punch Stripper and on Angle
- Plate and Bar Shear
- Front and rear 5 position joystick controls (electric) with jog up & down, fast up & down, neutral
- Remote Electric Foot Switch that can be connected at either end of the machine
- Electric Limit Switches that can be set for stroke control when using the foot control
- Set of Round Bar Knives [2 way] (customers choice to 1-1/2″)
- Set of 12.125 Plate Shear Knives [4 way]
- Set of Angle Knives [8 way top] [4 way bottom]
- Set of Coper Knives [2 way top] [4 way bottom]
- Chip Buckets (2 each)
- Extra Oil Filter
- Coupling Wrench & 3/8″ Allen Wrench
- Integral Lifting Lug for instant portability
P-90 Single Operator Ironworker Machine
The Piranha Model P-90 ironworker picks up where the P-65 leaves off – for applications requiring more tonnage. The P-90 has more standard workstations than any other ironworker in its class. This includes punching, bending, bar shear, angle shear, round bar shear, and an integrated coper/notcher. The P-90 also has a dovetail slide that allows an operator to switch from punching to bending in just a few seconds The P-90 has full electrical control of its stroke with a footswitch and limit switch stroke controls.
- Complete Punching Attachment with split dovetail mounting
- 5 Punch and Die sets
- Automatic Urethane Hold Down on the Punch Stripper and on Angle
- Plate and Bar Shear
- Front and rear 5 position joystick controls (electric) with jog up & down, fast up & down, neutral
- Remote Electric Foot Switch that can be connected at either end of the machine
- Electric Limit Switches that can be set for stroke control when using foot control
- Set of Round Bar Knives [2 way] (customers choice to 2)
- Set of 14.50 Plate Shear Knives [4 way]
- Extra Blank Knife to extend shear to 18″
- Set of Angle Knives [8 way top] [4 way bottom]
- Set of Coper Knives [2 way top] [4 way bottom]
- Chip Buckets (2 each)
- Extra Oil Filter
- Coupling Wrench & 3/8″ Allen Wrench
- Integral Lifting Lug for instant portability
P-110 Single Operator Ironworker Machine
The Piranha Model P-110 ironworker machine is a strong workhorse capable of performing in heavy applications. The P-110 has more standard workstations than any other ironworker in its class. This includes punching, bending, bar shear, angle shear, round bar shear, and an integrated coper/notcher. The P-110 also has a dovetail slide that allows an operator to switch from punching to bending in just a few seconds The P-110 has full electrical control of its stroke with a footswitch and limit switch stroke controls.
- Complete Punching Attachment with split dovetail mounting
- 5 Punch and Die sets
- Automatic Urethane Hold Down on the Punch Stripper and on Angle, Plate and Bar Shear
- Front and rear 5 position joystick controls (electric) with jog up & down, fast up & down, neutral
- Remote Electric Foot Switch that can be connected at either end of the machine
- Electric Limit Switches that can be set for stroke control when using foot control
- Set of Round Bar Knives [2 way] (customers choice to 2)
- Set of 16.625 Plate Shear Knives [4 way]
- Set of 20.5″ Plate Shear Knives [4 way] (instead of Round Bar Knives and 16.625″ Plate Shear Knives)
- Extra Blank Knife to extend shear to 20.5″
- Set of Angle Knives [8 way top] [4 way bottom]
- Set of Coper Knives [2 way top] [4 way bottom]
- Chip Buckets (2 each)
- Extra Oil Filter
- Coupling Wrench & 3/8″ Allen Wrench
- Integral Lifting Lug for instant portability
P-140 Single Operator Ironworker Machine
With 140 tons of punching force, the Piranha Model P-140 is truly the king of single operator ironworker machines. The P-140 has more standard workstations than any other ironworker in its class. This includes punching, bending, bar shear, angle shear, round bar shear, and an integrated coper/notcher. It also has a dovetail slide that allows an operator to switch from punching to bending in just a few seconds. The P-140 has full electrical control of its stroke with a footswitch and limit switch stroke controls for fast punching cycles.
- Complete Punching Attachment with split dove tail mounting
- 5 Punch and Die sets
- Automatic Urethane Hold Down on the Punch Stripper and on Angle, Plate and Bar Shear
- Front and rear 5 position joy stick controls (electric) with jog up & down, fast up & down, neutral
- Remote Electric Foot Switch that can be connected at either end of the machine
- Electric Limit Switches that can be set for stroke control when using foot control
- Set of Round Bar Knives [2 way] (customers choice to 2)
- Set of 16.625 Plate Shear Knives [4 way]
- Set of 20.5″ Plate Shear Knives [4 way] (instead of Round Bar Knives and 16.625″ Plate Shear Knives)
- Extra Blank Knife to extend shear to 20.5″
- Set of Angle Knives [8 way top] [4 way bottom]
- Set of Coper Knives [2 way top] [4 way bottom]
- Chip Buckets (2 each)
- Extra Oil Filter
- Coupling Wrench & 3/8″ Allen Wrench
- Integral Lifting Lug for instant portability
PII-88 Dual Operator Ironworker Machine
The Piranha Model PII-88 ironworker has dual-operator controls for the punch station and shear/coper stations and an Automatic Urethane Hold Down on the Plate and Angle Shear. Both ends of the machine can be operated independently of each other at the same time. A large, open punch station allows the use of a virtually unlimited range of standard accessories and special tooling, in addition to a 24″ plate shear capacity.
- Complete Punching Attachment with stripper
- 5 Punch and Die sets
- Front and rear 2 position joy stick controls (electric)
- Front and rear Remote Electric Foot Switches
- Front limit switch stroke control
- Set of Round Bar Knives [2 way] (customers choice to 1-1/2″)
- Set of 20.625″ Plate Shear Knives [4 way]
- Set of Blank Knives to extend shear to 24″
- Set of Coper Knives [2 way top] [4 way bottom]
- Set of Angle Shear Knives [8 way top] [4 way bottom]
- Chip Buckets (coper end)
- Extra Oil Filter
- Coupling Wrench
- Intergral Lifting Lug for instant portability
PII-140 Dual Operator Ironworker Machine
The Piranha Model PII-140 ironworker has dual-operator electric controls (foot pedal and joystick) for the punch stations and shear/coper stations. Also featured are Automatic Urethane Hold Downs on the Angle, Plate, and Bar Shears. The large, open punch station allows the use of a virtually unlimited range of standard accessories and special tooling.
- Complete Punching Attachment with stripper
- 5 Punch and Die sets
- Automatic Urethane Hold Down on the Plate, Angle, and Bar Shear
- Front and rear 2 position joy stick controls (electric)
- Front and rear Remote Electric Foot Switches
- Front limit switch stroke control
- Set of Round Bar Knives [2 way] (customers choice to 2″)
- Set of 14.5″ Plate Shear Knives [4 way]: For PII-110
- Set of 16.625″ Plate Shear Knives [4 way]: For PII-140
- Set of 20.5″ Plate Shear Knives [4 way] instead of Round Bar Knives and 16.625″ Plate Shear
- Knives: For PII-140
- Extra Blank Knife to extend shear to 18″ on PII-110 or 20.5″ on PII-140
- Set of Coper Knives [2 way top] [4 way bottom]
- Set of Angle Shear Knives [2 way top] [4 way bottom]
- Chip Buckets (coper end)
- Extra Oil Filter
- Coupling Wrench
- Intergral Lifting Lug for instant portability
Piranha Single End Punch SEP-120
The SEP-120 is the most cost-effective 120-ton single end punch manufactured in America. The machine features a 21.5″ throat that allows the use of a wide range of tooling and accessories.
- Complete Punching Attachment with stripper
- Electric Limit Switches for stroke control
- 5 Punch and Die set
- 5 Position joy stick control (electric) with jog up & down,fast up & down, neutral
- Remote Electric Foot Switch
- Coupling Wrench
- Integral Lifting Lug for instant portability
- Extra Oil Filter
- Remote Reservoir and Power Unit
B Series
Piranha’s latest Plasma Table line introduces an even more affordable plasma table. The Piranha B-Series Plasma Table is perfect for your hobby to light industrial cutting needs. This table retains a lot of the high-end features found on the C-Series table and only is short some of the things you don’t need when looking at lighter duty cutting cycles.
- RUGGED CONSTRUCTION: An all-welded steel tabletop with bolt-on legs. The B-Series Plasma table comes standard with a water table (not down-draft) and utilizes stepper motors on the X and Y-axis.
- AFFORDABLE: A solid, high-quality machine at an affordable price for your Hobby to light industrial cutting needs.
- CNC CONTROL: This fully integrated system is ready to take on any design or part you throw at it. With an extensive shape library and LCD monitor – we will have you operating as a fabricator should.
- DUAL SIDE DRIVE: With motors on both sides of the Y-axis, we give you maximum stability and the highest part quality.
- BREAKAWAY TORCH MOUNTING: Your torch stays protected from inadvertent part tip-ups.
- HYPERTHERM PRONEST LT 2019: All you’ll need to get the job done with DXF importing, editing, and an NC code generator.
- MICROSTEP® PROGRAMMABLE TORCH HEIGHT CONTROL: Consistent programmable torch height control means you’re getting the perfect part every time.
C Series
Piranha C-Series plasma tables provide a reliable quality plasma cutting solution at a low investment level, making Piranha quality and durability attainable for a broader range of shops.
- Real machine tool construction at a great price
- Solid – Built to last
- Piranha support, parts, warranty, and easy startups
- Available in 3 sizes – 4’x4′, 4’x8′, and 5’x10′
- Welded tube frame
- Servo control drive motors
- Dual side drives for better positioning accuracy
- Linear guides and bearings for best accuracy
- Hypertherm Powermax from 45 amp to 125 amp available
- Hypertherm ProNest LT offline software
- Optional pipe cutting attachment
HD Series
Piranha HD Plasma tables provide near LASER cut quality for a significantly lower investment than fiber LASER cutting. That makes Piranha HD plasma tables an excellent value for precision cutting, at a cost lower than competing plasma cutters.
- Welded frame – not bolt together
- Hypertherm CNC controls with shape library and easy to use interface
- Panasonic servo motors – high power for good contour definition and 800 IPM rapid speed
- Dual side drives for better positioning accuracy
- Zoned downdraft table with six zones for efficient fume extraction
- Breakaway torch with sensors
- Plasma systems ranging from Hypertherm Powermax 125 to XPR 300
T Series Press Brake Models
- Available from 35-280 ton models
- Standard X-Axis back gauge
- Simple CNC control
Piranha Hydraulic Guillotine Shears
Piranha hydraulic guillotine shears are available for reliable plate shearing from 1/4 inch all the way up to one-inch plate.
- High Precision Hydraulic Guillotine Shear with 3-point Roller Gib System
- 39″ Standard Back Gauge Travel
- High Quality Alloy 2-piece Blades for Long Life
- Delem DAC-360 Control
- CNC Controlled Blade Gap
- CNC Controlled Rake Angle
- Leuze Light Curtain/Photocell
- 3 Front Sheet Supports
- Backgauge AC Servo w/Ball Screw
- Bosch (Rexroth) Hydraulics
P Series Press Brake Models
- Available up to 3,000-ton bending capacity
- Integrated hydraulic bed crowning
- Easy to program Delem controls
- Fiessler laser curtains standard
Hornet SS
The Hornet SS CNC plasma cutter is configured with heavy-duty components to deliver decades of unmatched cutting performance. This CNC plasma machine is designed for customers who require a unitized industrial quality plasma table with no more than one plasma torch and one oxy-fuel torch. The Hornet SS may be configured with an integrated CNC cutting table in either a water table or downdraft air table design.
- Hypertherm Plasma Edge Connect CNC Control with Phoenix CNC software
- Heavy Wall Steel Tubing Machine Frame and Gantry Beam
- Fabricated End Trucks
- 1,000 IPM Rapid Traverse Speed (25m/min)
- Tucked 20mm Linear Guides on Main Rail Axis (X)
- Dual 20mm Linear Guides on Cross Axis (Y)
- Alloy Steel Pinion Gears
- Tucked 3/4” (19.5 mm) Gear Rack
- Planetary Gear Heads
- Enclosed Flexible Cable Carriers on Both X & Y Axis
- Tool Carriage for Two Tools
Hornet HDX
Our ultra-fast Hornet HDX CNC plasma cutter sets the standard for acceleration, accuracy, and productivity in its class. Its rigid machined dual-beam gantry is engineered to handle the 1/4 G acceleration created by its 3,000 IPM (76.2 MPM) rapid traverse speed, and provide the stiffness necessary to handle the torsion created by the contour bevel system.
- Weld-ready beveled parts
- Produces bevels 360° around parts at up to +/- 52°
- 3,000 IPM rapid traverse speed
- 1/4 G acceleration
- Complete perimeter safety system
- Manually switch from Low Speed to High Speed
Hornet XD
The Hornet XD CNC plasma cutter is built for strength. Powerful 480V AC SERVO motors drive a stress-relieved, machined beam along structural I-beam mounted rails. The result is a CNC plasma machine with superior durability and reduced maintenance.
- Remote Pedestal
- Plasma Systems up to 400 Amps (2 max)
- Manual Bevel Attachment or Contour Bevel System
- Arc Shield
- Air Dryer
- Air Pressure Booster
Hornet LT
The HORNET LT industrial-quality cutting machine provides superior performance at an entry-level price. Through its best-in-class motion, unitized design, and compact footprint the LT brings speed and productivity to shops of all sizes.
- Full factory assembly
- Standard open bottom table; water tray and zoned duct optional
- Plug and cut controls
- Robust-tube frame construction with 12mm hardened bearing shafts
- Fully enclosed cable power track
- Powder-coated metal surfaces
- Standard high-reliability motion package
- Upgradable to faster speed and high-definition plasma options as your business grows
- Easy-to-operate software control interface and intuitive CAD/CAM drawing/nesting tools
Mega Hornet 1000
The Mega Hornet 1000 CNC plasma cutting machine has an enormous frame and massive servo drives to deliver decades of reliable service to shipyards, service centers, and manufacturers. A welded and stress relieved gantry beam and fabricated steel end trucks enable the Mega Hornet 1000 CNC plasma cutter to span up to 14 feet (4.3m) and carry up to 6 cutting and marking processes. The CNC plasma machine includes the Hypertherm Edge Connect CNC control with support for True Hole™ and Rapid Part technology.
- Hypertherm Edge Connect CNC control
- Integrated SENSOR torch height control interface
- Heavy-duty steel gantry construction
- Dual 20mm Cross Axis Linear Ways
- Hardened and ground helical pinion gears
- Precision helical gear rack
- Triple machined floor mounted main rails
- Planetary gear heads
- 1,200 IPM (30 MPM) rapid traverse speed
- Enclosed flexible cable carriers on Both X & Y axis
- Flexible master carriage system for up to three tools
Mega Hornet 2000
The Mega Hornet 2000 CNC plasma machine’s huge frame and massive servo drives will deliver decades of reliable service to shipyards, service centers, and manufacturers. A welded and stress relieved gantry beam and fabricated steel end trucks enable the MEGA HORNET 2000 to span up to 20 feet (6.1m) and carry up to 12 cutting and marking processes.
- 12″ x 12″ (300mm x 300mm) Heavy Wall Front Beam
- 8″ x 8″ (200mm x 200mm) Heavy Wall Rear Beam
- Fabricated & Reinforced 1/4″ (6mm) Thick Steel End Trucks
- Hypertherm Automation Edge Connect CNC Control
- Slave carriage stainless steel band drive
- Low backlash planetary gear heads
- 1,000 IPM rapid traverse (25.4m/min)
- Triple machined floor-mounted rail system (right)
- Dual linear ways on cross axis
- Flexible Cable Carriers on Cross Axis
- Main Carriage for (1) Plasma station, (1) Oxy-fuel station & (1) Marker station
Hornet HD
The Hornet HD CNC plasma cutter delivers maximum productivity, helping you get more done in less time. The Hornet HD includes a Hypertherm PC based CNC control, a heavy-wall steel tubing machine frame and a gantry beam, precision ground linear rails on both the X & Y axis, powerful AC servo motors and low backlash planetary gearboxes. The gantry beam and cross-axis carriage ride on precision ground linear tracks to deliver premium motion control and accuracy.
- Hypertherm Plasma Edge Connect CNC Control with Phoenix CNC software
- Heavy wall steel tubing machine frame and gantry beam
- Fabricated end trucks
- 2100 IPM (53.3 mm/min) rapid traverse speed
- Tucked 30 mm linear guides on main rail axis (X)
- Dual 20 mm linear guides on cross axis (Y)
- Alloy steel pinion gears
- 3/4” (19.5 mm) helical gear rack
- Planetary gear heads
- Flexible cable carriers on both X & Y axis
- Tool carriage for one plasma & one oxy-fuel torch station
Pipe Spool Master 8
This compact beveling machine allows you to put any degree angled V bevels on your pipe or tube from sizes 1”-8” OD. Super efficient and easy to setup and use, the Pipe Spool Master 8 can save your shop hours of beveling time. It’s a necessity for any shop.
- 1"-8" Capacity
- 1/4" Wall Max (one pass)
- Manual machine
- Simple Bevel
Pipe Spool Master 16
The Pipe Spool Master 16 is a stout and flexible pipe beveling machine. Designed to put V bevels on pipe 3”-16” OD in various angles, such as your basic 30 and 37.5 degrees. Super efficient and easy to setup and use, the Pipe Spool Master 16 will save your shop hours of beveling time. It’s a necessity for any shop.
- 3”-16” Capacity
- Complex Bevels with Hard Tooling
- Manual machine
- Simple Bevel
Pipe Spool Master 32
The Pipe Spool Master 32 is the workhorse for any pipe fabrication shop. Designed to put complex bevels on your pipes 6”-32” within minutes. A superior finish over traditional methods and that your welders will love on wall thicknesses up to 3.9”. Your J, U & V bevels, including radiused bevels, are now easily programmed and processed in minutes rather than hours. With the upgraded controller you can even thread the ends of your pipe or tubes. The Pipe Spool Master 32 is revolutionizing the pipe fab industry and will dramatically increase your shop’s efficiency and your company’s profitability.
- 6”-32” Capacity
- 4” Wall Max (multiple passes)
- CNC Machine
- Complex Bevels & Threading
Pipe Spool Master 40
The Pipe Spool Master 40 is the flagship of the Pipe Spool Master Series and is the workhorse for any pipe fabrication shop. Designed to process complex bevels in minutes on pipes from 16”-40” and wall thicknesses up to 3.9”. Your J, U & V bevels, including radiused bevels, are now easily programmed and processed in minutes rather than hours. With the upgraded controller you can even thread the ends of your pipe or tubes. The Pipe Spool Master Series machines are revolutionizing the pipe fab industry and will increase your shop’s efficiencies and your company’s profitability.
- 12”-40” Capacity
- 4” Wall Max (multiple passes)
- CNC Machine
- Complex Bevels & Threading
R2W-1
With the Redi 2 Weld series, you get an ease of use. That means you can do more with a lower-skilled welder/operator. Increase your productivity with our average rates of 6" such 80 CS weld in 10 minutes or arc time. You get Consistent quality with optional data tracking capacity. Our line of R2W's is flexible to provide differing levels of automation and can be built to work with MIG, FCAW, TIG, and Hot Wire TIG.
- 3,000 lb headstock
- 4x4 Manipulator
- R2W Automation Software/Controller
- 36” Capacity Gripper
- 12” Oscillator Slide
- Remote Pendant
- 400 amp Water cooled, multi-process power source
R2W-2
With the Redi 2 Weld series, you get an ease of use. That means you can do more with a lower-skilled welder/operator. Increase your productivity with our average rates of 6" such 80 CS weld in 10 minutes or arc time. You get Consistent quality with optional data tracking capacity. Our line of R2W's is flexible to provide differing levels of automation and can be built to work with MIG, FCAW, TIG, and Hot Wire TIG.
- 3,000lb headstock
- 4x4 Manipulator
- R2W Automation Software/Controller
- 36” Capacity Gripper
- 12” Arc Gap Control Vertical Slide
- 12” Oscillator Slide
- Remote Pendant
- 400 amp Water cooled, multi-process power source
R2W-3
With the Redi 2 Weld series, you get an ease of use. That means you can do more with a lower-skilled welder/operator. Increase your productivity with our average rates of 6" such 80 CS weld in 10 minutes or arc time. You get Consistent quality with optional data tracking capacity. Our line of R2W's is flexible to provide differing levels of automation and can be built to work with MIG, FCAW, TIG, and Hot Wire TIG.
- Dual 3,000 lb headstocks with electronic height adjustment
- 4x4 Manipulator with 180 Degree Swivel
- R2W Automation Software/Controller
- Dual 36” Capacity Gripper
- Arc Gap Control
- Oscillator
- Remote Pendant
- EWM Automation Power Supply (450 Amp)
- 20’ Track
- 4 Pipe Support Trolleys
With the Redi 2 Weld series, you get the ease of use. That means you can do more with a lower-skilled welder/operator. Increase your productivity with our different options. You get consistent quality with optional data tracking capacity. Our line of R2W's is flexible to provide differing levels of automation and can be built to work with MIG, FCAW, TIG, and Hot Wire TIG.
Whenever metal is inseparably connected anywhere in the world, the probability is rather high that EWM is involved. EWM is one of the global market leaders in the field of welding technology. Their goal is to be the first and the best in all things related to technology, quality, and customer benefits.
As one of the technology leaders, they work together with their partners and customers to develop welding technology for the future. The aim is to make welding processes even more economical, safer, and more sustainable.
Revolution Machine Tools (RMT), founded by longtime industry leader Kyle Jorgenson, is a metal fabrication machine tools company. RMT’s design team has created some of the most innovative and precise tools in the North American market today. They have partnered with leading manufacturers to build our designs to our stringent specifications in state of the art manufacturing facilities.
Hornet Cutting Systems is an industry-leading manufacturer of CNC plasma cutting machines, oxy-fuel, and waterjet cutting machines. Their diverse collection of CNC cutting machines delivers solutions for a wide variety of customers and applications, helping you maximize performance.
Their high-quality OEM Hornet cutting machines have helped hundreds of customers across the world increase their profitability and boost their bottom line.
Arc Machines, Inc. designs, manufactures and distributes the world’s broadest and most advanced range of automated orbital welding equipment.
With a reputation for outstanding QUALITY, DURABILITY, and FUNCTIONALITY, Arc Machines, Inc. specializes in the design and manufacture of precision, highly automated, stable welding systems including welding power sources, control systems, electro-mechanical torch manipulation devices (weld heads) and arc-zone vision systems.
From small contractors to large blue-chip companies, Arc Machines has the people, products, and experience to help you succeed with dedicated after-sales support, customer service, and technical expertise.
Since 1971, Magnatech has manufactured orbital welding equipment for a wide range of diverse applications. As a top solution provider for tube, pipe, and pipeline markets, their range of orbital welding systems are designed to meet your specific challenges, whether minimal clearances in maintenance applications or use by lesser skilled operators in remote locations and hostile environments. Designed for reliability and simplicity in programming and operation, their orbital welding systems will improve productivity, reduce weld repair rates, and produce consistent welds meeting all code standards.
Magnatech meets the needs of our global clientele with guidance in selecting the most suitable systems to meet their specific application requirements. Their in-house support staff provides customers with expert technical application assistance and service support.
AXXAIR designs, manufactures, and distributes its orbital tube working machines ever since the company's foundation in 1997. AXXAIR focuses on the global tube working process: orbital cutting, beveling, squaring, and welding. With now over twenty years of experience under its belt, the group has become an international reference on the market of tube processing.
AXXAIR can support its customers both in and outside of France with innovative solutions to improve their tube working productivity and quality. They work with a variety of different materials such as stainless steel, titanium, carbon steel, duplex and super duplex stainless steel, nickel alloys, and even plastic. AXXAIR offers a standard range of products from its catalog but also manufactures customized solutions for specific target markets: the food and beverage industry, pharmaceuticals, the manufacturing of semi-conductors, aeronautics, chemical, and petrochemical industry as well as the nuclear industry and many more.
The goal at Piranha is to improve your production efficiency by speeding your production, increasing your accuracy, and reducing your fabrication cost.
Their lines of metal fabrication machinery will help you deliver the highest quality with greater profits. Piranha solutions include fiber LASERs, punch-plasma combination machines, plasma cutting machines, heavy-duty hydraulic bending rolls, ironworkers, press brakes, plasma tables, and an extensive line of machine tooling.
Their team is constantly at work to find new solutions that produce more precise parts, in the least amount of time.
Tecnar knows that better process control means increased productivity. That’s why your productivity is at the heart of everything they do. Tecnar designs and develops advanced sensors for industrial process monitoring and control. Founded in 1989 as a spin-off from Canada’s National Research Council, Tecnar has since diversified into four highly specialized product lines: automated pressure pipe welding, thermal and cold spray sensors, non-contact laser ultrasonic sensors and laser-induced breakdown spectroscopy (LIBS) sensors.
Over the years, Tecnar’s technical expertise and customer service have earned the respect of leaders in the aerospace, power generation, and automotive sectors and in heavy industry. Today, Tecnar sensors operate in more than thirty countries and are distributed on four continents. And they take pride in offering the best manufacturing/engineering warranty in the business so you can rely on Tecnar process control technologies for years to come.
Innovative technologies, intelligent software, robust construction and modern design are the four cornerstones of our machine manufacturing activities in the USA and Germany.
At our American location in Puyallup (near Seattle) and our German Opladen and Erkelenz locations, we produce 3D profile cutting machines for round pipes, tanks, dished-ends, square and rectangular pipes and steel beams as well as automated welding solutions for the toughest requirements in the metalworking industry.
The machines and our software solutions are used in all segments of thermal cutting and welding and represent the first and the most important stage of a modern production process. The high quality of workmanship and the many years of experience of our staff are an assurance of integrated solutions for complex cutting and welding tasks - worldwide.
Tri Tool is a global leader in the design of high-performance machine tools. More importantly, thy design solutions and are problem solvers. They are uncompromising in their dedication to their clients’ success and operate with leadership, partnership, and performance at the forefront of every mission.
They insist on the highest standards of performance, precision and durability. Tri Tool accomplishes this by listening and engaging with their customers, suppliers and Tri Tool team members. This drives innovation into their products, processes and general approach to business. They employ advanced engineering tools which deliver Purpose-Built solutions, ensuring the “right tool for the job”. That customer engagement coupled with advanced engineering tools drives MissionBuilt solutions to their customers’ difficult challenges. Their unique machining and manufacturing capabilities solve those “hard to manufacture” needs presented with their customer’s challenges.
